Express 3/4 Ton Van V8-6.5L DSL Turbo VIN F (1999)
Fuel Tank Unit: Service and Repair
REMOVAL PROCEDURE
TOOLS REQUIRED
J36608 Fuel Sender Tool
1. Remove the fuel tank filler cap.
2. Disconnect the negative battery cable(s).
3. Raise the vehicle on a hoist.
NOTE: Use extreme care when lowering the fuel tank. The fuel sender is made of plastic. Lowering the fuel tank may damage the fuel sender.
4. Remove the fuel tank.
5. Use the J 36608 fuel sender tool in order to remove the sender unit by turning the cam lock counterclockwise.
IMPORTANT: Do not damage the rubber insulator or the strainer.
6. Remove the sending unit by pulling up.
7. Inspect the attaching hose for signs of deterioration.
8. Inspect the rubber sound insulation at the bottom of the pump.
9. Inspect the strainer.
INSTALLATION PROCEDURE
