Express 3500 V8-6.0L (2010)
Note: The surface of the door side hinge may be corroded on the end where the retaining clip will be installed. It may be necessary to lightly grind
or file this area before the door is installed.
4. Install the grease fittings into the ends of the hinge pins.
5. Install the door to the vehicle and install the upper hinge pin so that the grease fitting points down and the bottom pin so the grease fitting points
up. Repeat this procedure for the other door.
6. Install the retaining clips onto the ends of the hinge pins.
7. Verify the fit of the doors and adjust as required.
8. Hook the door check link, if equipped.
9. Connect the electrical connectors to the door, if equipped.
10. Clean any cutting oil or lubrication from the hinge surfaces.
11. Touch up all bare metal areas to help prevent future corrosion.
12. Using a grease gun, pump grease into each hinge pin until grease pushes out of the center joint of the hinge.