Express 3500 V8-6.0L (2010)
2. Install the caliper slide pin boots (4) to the disc brake caliper mounting bracket.
3. Install the caliper slide pins (5) to the brake caliper mounting bracket (3).
4. Install the disc brake pad retainers to the brake caliper mounting bracket.
5. Install the disc brake pads to the brake caliper mounting bracket.
6. Install the disc brake caliper to the brake caliper mounting bracket. Refer to Rear Brake Caliper Replacement (JH5, JH6) (See: Rear Brake
Caliper Replacement (JH5, JH6))Rear Brake Caliper Replacement (JH9) (See: Rear Brake Caliper Replacement (JH9)).
7. With the engine OFF, gradually apply the brake pedal approximately 2/3 of its travel distance.
8. Slowly release the brake pedal.
9. Wait 15 seconds, then repeat steps 7-8 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
10. Lower the vehicle.
Rear Brake Caliper Hardware Replacement (JH9)
Rear Brake Caliper Hardware Replacement (JH9)
Removal Procedure
Warning: Refer to Brake Dust Warning (See: Service Precautions/Technician Safety Information/Brake Dust Warning).
1. Remove the brake caliper bracket. Refer to Rear Brake Caliper Bracket Replacement (JH5, JH6) (See: Rear Brake Caliper Bracket Replacement
(JH5, JH6))Rear Brake Caliper Bracket Replacement (JH9) (See: Rear Brake Caliper Bracket Replacement (JH9)).
2. Remove the brake caliper guide pin seals (1).
3. Remove the brake caliper guide pin caps (2).
