Express 3500 V8-6.0L VIN U (2004)
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The radiator
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The insulators
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The hoses and clamps
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The mounting hardware. Replace the components as necessary.
Installation Procedure
1. Install the radiator insulators (1, 3).
2. Install the radiator (2).
3. Notice: Refer to Fastener Notice in Service Precautions.
Install the fan shroud bolts (1) to the top of the radiator support.
Tighten the bolts to 6 Nm (53 inch lbs.).
4. Install the fan shroud bolts (3) to the sides of the fan shroud.
Tighten the bolts to 6 Nm (53 inch lbs.).
5. Install the engine oil cooler lines.
6. Install the automatic transmission oil cooler lines.
7. Install the radiator inlet hose (5) to the radiator.
8. Install the hose clamp at the radiator inlet housing using the J38185.
9. Install the outlet heater hose (2).
10. Install the outlet heater hose clamp using the J39529.
11. Install the coolant recovery reservoir.
12. Install the air cleaner assembly.
