Express 3500 V8-6.0L VIN U (2004)
Important: Lubricate all of the bearings and bearing journals with transfer case fluid during installation.
6. Install the input shaft bearing in the front case half.
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Use a hammer and a brass drift only on the outer bearing race.
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Ensure the bearing is kept square to the bore while installing.
7. Install the front bearing, for the front output shaft, in the front case half.
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Use a hammer and a brass drift only on the outer bearing race.
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Ensure the bearing is kept square to the bore while installing.
8. If it is a new shaft or if the cup plug was removed, install the cup plug in the front output shaft, using a suitable driver. Install the cup plug 1 mm
(0.039 inch) from flush with the end of the shaft.
