G 2500 3/4 Ton Van V8-305 5.0L VIN M SFI (1997)
Remove or Disconnect
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Steering gear from vehicle. Refer to "Power Steering Gear Replacement."
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Pitman arm from steering gear. Refer to "Steering Linkage."
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Rotate stub shaft back and forth to drain power steering fluid.
Clean
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Exposed end of pitman shaft and housing.
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Use a wire brush to clean pitman shaft spline.
Disassemble
1. Adjuster lock nut (8).
2. Bolts (10).
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Rotate stub shaft (40), using a 1 2-point socket, to center gear.
3. Side cover (7), gasket (11), and pitman shaft (12) as an assembly.
4. Pitman shaft (12) from the side cover (7).
Assemble
NOTICE: Always use the correct fastener In the proper location. When you replace a fastener, use ONLY the exact part number for that application.
The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners that require
thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings (paints, greases, or other corrosion inhibitors)
on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and joint clamping force, and may
damage the fastener. When you Install fasteners, use the correct tightening sequence and specifications. Following these instructions can help you
avoid damage to parts and systems.
1. Pitman shaft (12) to side cover (7) by screwing pitman shaft (12) in until it fully seats to side cover (7).
2. Adjuster lock nut (8).
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Do not tighten adjuster lock nut (8) until alter pitman shaft adjustment has been made.
3. Gasket (11) to side cover (7) and bend tabs around edges of side cover (7).
4. Pitman shaft assembly and side cover (7) to housing (20).
5. Bolts (10).
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Tighten bolts (10) to 60 Nm (44 ft. lbs.).
Adjust
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Pitman shaft. Refer to "Pitman Shaft Over-Center Sector Adjustment."
Install or Connect
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Steering gear. Refer to "Power Steering Gear Replacement."
Housing End Plug Replacement
