HHR L4-2.4L (2010)
Quarter Window Glass: Service and Repair
Quarter Window Replacement
Special Tools
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J 24402-A Glass Sealant Remover (Cold Knife)
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J 39032 Stationary Glass Removal Tool
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Use a urethane adhesive systems which meet GM Specification GM 3651G
Removal Procedure
Warning: Refer to Cracked Window Warning (See: Service Precautions/Cracked Window Warning).
Note: Before cutting out a bodyside window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior
trim.
1. Open the liftgate.
2. Remove the rear quarter panel trim. Refer to Quarter Upper Trim Panel Replacement (With AXS) (See: Body and Frame/Interior Moulding /
Trim/Trim Panel/Service and Repair/Quarter Upper Trim Panel Replacement (With AXS))Quarter Upper Trim Panel Replacement (Except AXS)
(See: Body and Frame/Interior Moulding / Trim/Trim Panel/Service and Repair/Quarter Upper Trim Panel Replacement (Except AXS)).
Warning: Refer to Defroster Outlet Warning (See: Heating and Air Conditioning/Service Precautions).
3. Cover the following parts to protect from broken glass:
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Upper dash pad
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Defroster outlets and A/C outlets
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Seats and carpeting
Warning: Refer to Glass and Sheet Metal Handling Warning (See: Body and Frame/Service Precautions/Technician Safety
Information/Glass and Sheet Metal Handling Warning).
Note: Keep the cutting edge of the tool against the window.
4. Remove the window from the urethane adhesive.
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Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
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The only suitable lubrication is clear water.
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Use J 24402-A , J 39032 , or equivalent to remove the window.