K 1500 Truck 4WD V8-4.8L VIN V (2003)
Constant Velocity Joint: Service and Repair
Wheel Drive Shaft Inner Joint and Seal
Wheel Drive Shaft Inner Joint and Seal Replacement
Tools Required
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J 8059 Snap Ring Pliers
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J 35910 Seal Clamp Tool
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J 36652 Drive Axle Clamp Wage Tool
Disassembly Procedure
Important: Use caution when using the hand grinder by the tripot housing (1).
1. Use a hand grinder in order to cut through the swage ring (2).
2. Remove the tripot housing (1) from the halfshaft.
3. Wipe the grease off of the tripot assembly roller bearings and the tripot housing (1).
4. Thoroughly degrease the tripot housing (1).
5. Allow the tripot housing (1) to dry prior to assembly.
6. Using side cutters, remove the small boot retaining clamp.
7. Remove the following items from the halfshaft bar:
7.1.
The spacer ring (1) J 8059
7.2.
The spider assembly (2)
7.3.
The tripot seal (3)
8. Clean the halfshaft bar (4). Use a wire brush in order to remove any rust in the seal mounting area (grooves).
9. Inspect the needle rollers, needle bearings, and trunnion. Check the tripot housing for unusual wear, cracks, or other damage. Replace any
damaged parts with the appropriate service kit.
Assembly Procedure