K 2500 Truck 4WD V8-6.6L DSL Turbo VIN 1 (2002)
Condenser HVAC: Service and Repair
TOOLS REQUIRED
J 39400-A Halogen Leak Detector
REMOVAL PROCEDURE
1. Remove the radiator.
2. For vehicles equipped with the LB7 engine, remove the charged air cooler. Refer to Charged Air Cooler Replacement in Engine Mechanical -
6.6L.
3. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
4. Remove the compressor discharge hose assembly bolt from the condenser.
5. Disconnect the compressor discharge hose assembly from the condenser.
6. Remove the evaporator tube nut from the condenser.
7. Disconnect the evaporator tube from the condenser.
8. Remove the insulator retainer bolts and the upper insulator retainers.
9. Remove the condenser from the vehicle.
INSTALLATION PROCEDURE
1. Install the condenser to the vehicle.
NOTE: Refer to Fastener Notice in Service Precautions.
2. Install the upper insulator retainers and the insulator retainer bolts.