K 2500 Truck 4WD V8-6.6L DSL Turbo VIN 1 (2002)
12. Disassemble the hose and pipe assembly as required.
13. Inspect the hoses for cuts or tears.
14. Inspect the pipes for damage.
15. Replace the hose or pipe if damage is found.
Installation Procedure
1. Install the charged air cooler inlet hose to the pipe. The hose is marked for correct installation.
2. Install the hose clamps on the charged air cooler inlet hose but do not tighten.
3. Install the charged air cooler inlet hose to the charged air cooler aligning the marks on the hoses.
4. Install the upper hose on the charged air cooler inlet pipe.
5. Install the clamps on the hose assembly but do not tighten.
6. Install the charged air cooler inlet duct to turbocharger cool air outlet hose to the turbocharger.
Notice: Refer to Fastener Notice in Service Precautions.
7. Position all of the clamps as shown for proper clearance.
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Tighten the charged air cooler hose clamps to 6 Nm (53 inch lbs.).
