K 3500 Truck 4WD V8-454 7.4L VIN J SFI (1996)
Brake Fluid: Technical Service Bulletins
Brake Fluid - Level & Filling Recommendations
File In Section: 05 - Brakes
Bulletin No.: 00-05-22-004
Date: May, 2000
INFORMATION
Subject:
Brake Fluid Level and Filling Recommendations
Models:
2001 and Prior Passenger Cars and Trucks
Many dealers and after-market repair shops advertise multi-point fluid "top-ups" in conjunction with oil changes or regular maintenance packages. These
offers often include adding brake fluid to the master cylinder reservoir. There are only two reasons why the brake fluid level in the brake reservoir might
go down. The first is that the brake fluid level goes down an acceptable level during normal brake lining wear. When the linings are replaced, the fluid
will return to it's original level. The second possible reason for a low fluid level is that fluid is leaking out of the brake system. If fluid is leaking, the
brake system requires repair and adding additional fluid will not correct the leak. If the system was properly filled during delivery of the vehicle, no
additional fluid should be required under most circumstances between brake pad and/or shoe replacements. This information can be reinforced with the
customer by referring them to the Brake Fluid section of their vehicle's Owner's Manual.
Guidelines
GM vehicles have incorporated a variety of brake fluid reservoir styles. The following guidelines are restricted to the plastic bodied fluid reservoirs and
do not affect the original service recommendations for the older style metal bodied units.
You may encounter both black plastic and translucent style reservoirs. You may have reservoirs with:
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A MAX fill mark only
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A MIN fill mark only
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Both MAX and MIN marks
The translucent style reservoirs do not have to have the covers removed in order to view the fluid level. It is a good practice not to remove the reservoir
cover unless necessary to reduce the possibility of contaminating the system. Use the following guidelines to assist in determining the proper fluid level.
Important:
When adding brake fluid, use Delco Supreme II(R) Brake Fluid, GM P/N 12377967 or equivalent brand bearing the DOT-3 rating only.
Important:
At no time should the fluid level be allowed to remain in an overfilled condition. Overfilling the brake reservoir may put unnecessary stress on the
seals and cover of the reservoir. Use the following guidelines to properly maintain the fluid level. If the reservoir is overfilled, siphon out the
additional fluid to comply with the guidelines below.
Important:
If under any circumstance the brake fluid level is extremely low in the reservoir or the BRAKE warning indicator is illuminated, the brake system
should be checked for leaks and the system repaired in addition to bringing the fluid level up to the recommended guidelines outlined below. A
leaking brake system will have reduced braking performance and will eventually not work at all.
Important:
Some vehicles have reservoirs that are very sensitive to brake fluid levels and may cause the BRAKE indicator to flicker on turns as the fluid
approaches the minimum required level. If you encounter a vehicle with this concern, increase the fluid level staying within the guidelines outlined
below.
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If the reservoir has a MAX level indicator, the reservoir should be returned to the MAX marking only at the time new brake pads and/or shoes are
installed. If the reservoir fluid level is at the half-way point or above do not attempt to add additional brake fluid during routine fluid checks.
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If the reservoir has both MAX and MIN indicators, the fluid level should be maintained above the MIN indicator during routine fluid checks and
returned to the MAX indication only after new brake pads and/or shoes are installed.
^
For reservoirs with only a MIN indication, the fluid level should be maintained above the MIN indicator during routine fluid checks. Return the
