K Tahoe 4WD V8-4.8L VIN V (2000)
combine paint systems. Refer to paint manufacturer's recommendations.
8. Apply approved anti-corrosion primer.
9. Apply a full-bodied caulk to the entire hinge mounting surface in order to ensure a proper seal.
Notice: Refer to Fastener Notice in Service Precautions.
Tighten the hinge to the pillar nuts to 25 N.m (18 lb ft).
10. Align the hinge (1) and the backing plate (4) with the holes in the door (2).
11. Clean and prepare all of the surfaces a necessary for refinishing.
12. Apply the sealers. Refinish the surfaces as necessary.
13. Install and align all of the related panels and the components.
Bodyside Removal Procedure
1. Remove related panels and components.
2. Remove any excess sealer surrounding the existing hinge and scribe the location of the hinge on the hinge pillar.
3. Lightly hand-sand the existing hinge with 100 grit or finer sandpaper in order to locate the 4 welds that attach the hinge to the pillar.
Important: It is critical to punch the center of the weld so that as much of the weld as possible is removed during the drilling.
4. Center punch each of the 4 weld marks on the original hinge.
