Malibu V6-3.1L VIN J (2002)
6.
Remove the cap from the tip of the bottle and carefully insert the tip, P/N 89022161, between the boot and piston, inward of the piston boot
groove.
7.
From the top side of the piston (reference diagram), inject the lubricant. With the caliper in the tilted position, the lubricant will flow down and
work its way around the entire circumference of the seal. Let the caliper body assembly remain in this position for a minimum of 2 minutes to
allow for the fluid to completely work its way around the seal.
8.
Push the piston into the seal to ensure the lubricant is on both the piston and seal surface.
Important:
Excessive fluid could appear as a failure and lead to a comeback. To prevent unnecessary future repairs, it is important to only use one bottle
per side and make sure excess fluid is wiped away.
9.
Wipe away any excessive fluid.
10.
Reassemble the caliper to the vehicle.
Tighten
Tighten the caliper bolts to 31 Nm (23 lb-ft).
11.
Repeat Steps 1 - 9 on the opposite side of the vehicle, if necessary.
12.
Pump the brake pedal to push the caliper piston back into place.
13.
Reinstall the wheel and test drive the vehicle to verify repair.
Parts Information
Parts are currently available from GMSPO.
Warranty Information
For vehicles repaired under warranty, use the table.
