Malibu V6-3.1L VIN J (2002)
Fuel: Service and Repair
FUEL SYSTEM CLEANING
CLEANING PROCEDURE
NOTE: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open
pipes and passages.
IMPORTANT: When ever the fuel tank is cleaned, the fuel pump fuel strainer must be inspected. If the fuel pump fuel strainer is contaminated, the
fuel pump fuel strainer must be replaced and the fuel pump must be inspected.
1. Remove the fuel tank.
2. Remove the fuel sender assembly.
3. Inspect the fuel pump inlet for dirt and debris. If dirt and debris are found, the fuel pump needs to be replaced.
IMPORTANT: When flushing the fuel tank, the fuel and water mixture needs to be treated as a hazardous material. The material needs to be handled
in accordance with all local, state and federal laws and regulations.
4. Flush the fuel tank with hot water.
5. Pour the water out of the fuel sender assembly opening in the fuel tank. Rock the fuel tank in order to be sure that the removal of the water from
the fuel tank is complete.
6. Allow tank to dry completely before reassembly.
7. Install the fuel sender assembly.
8. Install the fuel tank.