Malibu V6-3.5L VIN 8 (2004)
8. Remove and discard the 2 copper brake hose gaskets. These gaskets may be stuck to the brake caliper and/or the brake hose end.
9. Cap or plug the opening in the brake caliper and the brake hose to prevent fluid loss and contamination.
Installation Procedure
Important: Install the NEW copper brake hose gaskets.
1. Remove the caps or plugs from the opening in the brake caliper and the brake hose.
2. Install 2 new copper gaskets, the brake hose and the brake hose banjo bolt to the brake caliper.
Notice: Refer to Fastener Notice in Service Precautions.
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Tighten the brake hose banjo bolt to 50 Nm (37 ft. lbs.).
3. Remove the caps or plugs from the brake pipe fitting end and the brake hose end.
4. Install the brake hose to the brake hose body bracket.
5. Install the brake hose retainer (2) over the anti-rotation tabs of the brake hose (3).
6. Connect the brake pipe fitting (1) to the brake hose (3).
7. Use a backup wrench on the brake hose (3).
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Tighten the brake pipe fitting to 20 Nm (15 ft. lbs.).
8. Ensure that the hose does not make contact with any part of the suspension. If the hose makes contact, remove the hose and correct the condition.
9. Bleed the hydraulic brake system.
10. Install the tire and wheel assembly.
11. Lower the vehicle.
