Malibu V6-3.9L (2007)
Notice: Support the brake caliper with heavy mechanic's wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible
brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which
may cause damage to the brake hose and in turn may cause a brake fluid leak.
Important: Do NOT disconnect the hydraulic brake flexible hose from the caliper.
6. Remove the brake caliper and the caliper mounting bracket as an assembly from the steering knuckle and support the assembly with heavy
mechanic's wire (2), or equivalent. Ensure that there is no tension on the hydraulic brake flexible hose. Refer to Brake Caliper Bracket
Replacement - Front.
7. Matchmark the position of the brake rotor to the wheel studs.
8. Remove the brake rotor.
Installation Procedure
Important: Whenever the brake rotor has been separated from the hub/axle flange, any rust or contaminants should be cleaned from the
hub/axle flange and the brake rotor mating surfaces. Failure to do this may result in excessive assembled lateral runout (LRO) of the
brake rotor, which could lead to brake pulsation.
1. Using the J 42450-A, thoroughly clean any rust or corrosion from the mating surface of the hub/axle flange.
2. Using the J 41013, thoroughly clean any rust or corrosion from the mating surface and mounting surface of the brake rotor.
3. Inspect the mating surfaces of the hub/axle flange and the rotor to ensure that there are no foreign particles or debris remaining.
4. Install the brake rotor to the hub/axle flange. Use the matchmark made prior to removal for proper orientation to the flange.
5. If the brake rotor was removed and installed as part of a brake system repair, measure the assembled LRO of the brake rotor to ensure optimum
performance of the disc brakes. Refer to Brake Rotor Assembled Lateral Runout Measurement.
6. If the brake rotor assembled LRO measurement exceeds the specification, bring the LRO to within specifications. Refer to Brake Rotor Assembled
Lateral Runout Correction.
7. Remove the support, and install the brake caliper and the brake caliper bracket as an assembly to the steering knuckle. Refer to Brake Caliper
Bracket Replacement - Front.
8. Install the tire and wheel assembly.
9. Lower the vehicle.
10. If the brake rotor was refinished or replaced, or if new brake pads were installed, burnish the pads and rotors. Refer to Brake Pad and Rotor
Burnishing.
Rear Brake Rotor Replacement
Rear Brake Rotor Replacement
