Silverado 1500 2WD V8-5.3L Hybrid (2004)
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If charging with a manual battery charger use the procedure to ensure proper results.
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Use of any boost charging method will cause damage to the Panasonic Battery.
Battery Pack Service Charge - HP2
BATTERY PACK SERVICE CHARGE - HP2
IMPORTANT: The Panasonic HV1255 valve regulated lead acid (VRLA) batteries used in the PHT operate at a normal range of approximately 50
percent State Of Charge (SOC). If one or more of the batteries are diagnosed with a low charge or a battery fault and BEFORE battery replacement, the
battery pack service charge must be performed. This will ensure the vehicle battery pack will be equally balanced and charged. The new replacement
battery will be delivered at approximately 80 percent SOC and must be charged alone to 100 percent SOC using the J 42634 battery module charger
before installation. Refer to Battery Charging (Non - HP2)Battery Charging (HP2). The starter generator control module (SGCM) functions as a
bi-directional converter which converts 12 volts to 42 volts in order to charge the complete battery pack during the battery pack service charge
procedure. See: Starting and Charging/Testing and Inspection/Component Tests and General Diagnostics/Battery Charging Procedure See: Service and
Repair/Battery Charging (HP2)
The Battery Pack Service Charge Procedure MUST be performed at the pack level if:
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The vehicle is not started for a period of 30 days.
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One or more batteries are diagnosed for replacement.
IMPORTANT: If the procedure is interrupted in any way while it is running, the Service Charge Complete Flag will go from 'Incomplete' to 'Done'.
In order to restart the service charge procedure, this flag has to go back to 'Incomplete'. The only way to do this is to discharge 1 Ahr out of the battery
pack. This could mean driving the vehicle for many miles. So it is very important to make sure that service charge is only started when it has the
proper amount of time to complete, and that it does not get interrupted while running.
Battery Pack Service Charge Procedure:
1. Install a scan tool.
2. Turn Service Disconnect in the ON position.
3. Connect a MANUAL battery charger to the underhood battery positive remote jumper stud. Turn ON the battery charger and set to 40-amp
setting.
4. Turn ON the ignition.
5. With the scan tool, select the SGCM Service Charge Procedure from Special Functions/SGCM Output Controls, and select ON-This will initiate
the battery pack service charge procedure.
IMPORTANT: The SGCM will continue the charging process and control the battery charging rate with the scan tool disconnected, and the ignition
off. Both the ESCM and SGCM are activated and stay awake during the battery pack service charge procedure.
At any time during the battery pack service charge procedure, the scan tool can be reconnected to the vehicle without the ignition being turned ON to
verify charging data and status of the battery pack service charge procedure.
A message of "Complete or Incomplete" will be displayed on the scan tool for the battery pack service charge procedure.
If the battery charger is turned off, or disconnected during the battery pack service charge procedure, the battery pack may discharge to an
unacceptable SOC. If this event occurs, be certain to terminate the battery pack service charge procedure.
6. Turn OFF the ignition and disconnect the scan tool.
The following conditions will deactivate the battery pack battery pack service charge procedure:
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The ignition is switched out of the OFF/Lock position.
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The scan tool is used to deactivate the procedure.
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Any communication DTC sets with the ESCM or SGCM.
