Silverado 3500 2WD V8-6.6L DSL Turbo VIN 2 (2004)
9. Remove the rubber cap or plug from the exposed brake hose fitting end.
10. Important:
Install 2 new copper brake hose gaskets.
Assemble the 2 new copper brake hose gaskets and the brake hose inlet fitting bolt to the brake hose.
11. Connect the brake hose at the caliper by installing the brake hose to caliper bolt.
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Tighten the bolt to 40 Nm (30 ft. lbs.).
12. Bleed the hydraulic brake system.
13. Install the tire and wheel assembly.
14. Lower the vehicle.
15. Fill the master cylinder reservoir to the proper level with clean brake fluid. Refer to Master Cylinder Reservoir Filling in Hydraulic Brakes.
Brake Caliper Overhaul - Rear
Brake Caliper Overhaul - Rear (25/35 Series)
Caution: Refer to Brake Dust Caution in Service Precautions.
Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.
Disassembly Procedure
Important:
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Replace all the components included in the repair kits used to service this brake caliper.
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Lubricate the rubber parts with clean brake fluid to make assembly easier.
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The torque values specified are for dry, non lubricated fasteners.
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Perform the service operations on a clean bench, free from all mineral oil materials.
1. Remove the brake caliper from the vehicle.
2. Caution:
Do not place your fingers in front of the piston in order to catch or protect the piston while applying compressed air. This could result in serious
injury.
Place a thin piece wood in front of the pistons in order to prevent damage. Remove the pistons by directing compressed air into the brake hose
inlet fitting port of the brake caliper housing.
3. Remove the 2 pistons.