Silverado 3500 2WD V8-8.1L VIN G (2005)
Brake Caliper: Service and Repair
Brake Caliper Replacement - Front
Brake Caliper Replacement - Front (25/3500 Series)
Caution: Refer to Brake Dust Caution in Service Precautions.
Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.
Removal Procedure
1. Inspect the fluid level in the brake master cylinder reservoir.
2. If the fluid level is midway between the maximum - full point, and the minimum allowable level, no fluid needs to be removed from the reservoir
before proceeding.
3. If the fluid level is higher than midway between the maximum - full point, and the minimum allowable level, remove fluid to the midway point
before proceeding.
4. Remove the tire and wheel assembly.
5. Compress the brake caliper pistons.
1. Install 2 large C-clamps over the top of the caliper housing and against the back of the outboard pad.
2. Slowly tighten the C-clamps until the pistons are pushed completely into the caliper bores.
3. Remove the C-clamps from the caliper.
6. Clean all dirt and foreign material from around the brake hose fitting.
7. Important: Install a rubber cap or plug to the exposed brake pipe fitting end to prevent brake fluid loss and contamination.
Remove the brake hose to caliper bolt.
8. Remove and discard the 2 copper brake hose gaskets. These gaskets may be stuck to the caliper or the brake hose end.
9. Remove the brake hose from the caliper.
