Silverado 3500 2WD V8-8.1L VIN G (2005)
13. Blow out all passages in the caliper and the caliper bleeder valve.
Assembly Procedure
1. Notice: Refer to Fastener Notice in Service Precautions.
Install the caliper bleed screw.
Tighten the screw to 12 Nm (106 inch lbs.).
2. Install the caliper bleed screw cap.
3. Lubricate the new piston seals and the brake caliper bore seal grooves with brake fluid.
4. Install NEW seals into the brake caliper bore seal grooves.
5. Ensure that the seals are not twisted.
6. Lubricate the caliper bores and the pistons with brake fluid.
7. Install the boots and pistons.
1. Install the boots over the end of the pistons so that the fold will face toward the brake caliper housing piston bore openings.
2. Seat the boost into the brake caliper bore grooves. Slide the pistons into the brake caliper bores.
3. Push down the pistons to the bottom of the brake caliper bores.
4. Ensure that the boots are properly seated into the piston grooves and into the grooves in the brake caliper bores.
8. Install the brake caliper.
W/O NYS
Brake Caliper Overhaul - Rear (1500 Series w/o NYS)
Caution: Refer to Brake Dust Caution in Service Precautions.
Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.
Disassembly Procedure
Important:
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Replace all the components included in the repair kits used to service this brake caliper.
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Lubricate the rubber parts with clean brake fluid to make assembly easier.
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The torque values specified are for dry, non lubricated fasteners.
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Perform the service operations on a clean bench free from all mineral oil materials.
1. Remove the brake caliper.
