Sprint L3-61 1.0L (1988)
Fig. 2 Separating pinion from housing
5.
Tap on position shown in Fig. 2 with a plastic hammer to separate pinion assembly from housing.
Inspection
1.
Inspect pinion teeth for wear or damage.
2.
Inspect oil seal for wear or damage.
3.
Inspect plunger spring for deterioration and screw cap, screw and plunger for wear or damage.
4.
Inspect gear case packing for damage. Replace all seals and any parts found defective.
Assembly
1.
Apply grease to pinion teeth and gear case oil seal lip.
2.
Install pinion assembly.
3.
Install pinion case seal and bearing plug. Torque plug to 58-79.5 ft. lbs.
4.
Install oil seal and gear case packing.
5.
Install rack plunger, plunger spring and damper screw.
Fig. 3 Checking pinion torque
6.
After tightening damper screw, back it off 90 degrees and check rotational torque of pinion. Pinion torque should be 58-94 ft. lbs., Fig. 3.