Suburban 1/2 Ton 2WD V8-5.3L VIN T (2004)
6. Center punch each of the four weld marks on the original hinge (Fig. 4-57).
7. Locate and drill out all necessary factory welds in the rear body opening lower filler, using 8 mm (5/16 in) spot weld remover, to gain access to
the backside of the lower hinge (Fig. 4-58).
IMPORTANT: Take care not to damage the filler panel when removing it. The filler panel must be reinstalled (Fig. 4-59).
8. Remove rear body opening lower filler. If necessary, use a chisel in order to separate the filler from the opening (Fig. 4-59).
IMPORTANT: Do not drill into the hinge pillar.
