Suburban 1/2 Ton 2WD V8-5.3L VIN Z Flex Fuel (2006)
5. Drill through the hinge base only at the punch location. Use a 13 mm (1/2 in) rotabroach hole saw or the equivalent (Fig. 4-41).
6. Remove the hinge. If necessary, use a chisel in order to separate the hinge from the door.
7. Remove all of the remaining weld from the door surface in order to ensure a flush fit of the service hinge.
INSTALLATION PROCEDURE
1. Repair any damage done to the door during the drilling or the removal.
2. Clean and prepare the backing plate mounting surfaces in order to ensure a flush fit of the backing plate.
3. Position the service hinge within the scribe marks on the door.
4. Center punch each hole location on the door according to the service hinge.
5. Drill a 3 mm (1/8 in) pilot hole at each center punch location (Fig. 4-42).
6. Drill a 13 mm (1/2 in) hole at the pilot locations.
IMPORTANT: Prior to refinishing, refer to the publication GM4901M-D-2000 "GM Approved Refinish Materials" for recommended products.
Do not combine paint systems. Refer to paint manufacturer's recommendations.
