Tracker 2WD L4-1.6L VIN 6 (2000)
Brake Master Cylinder: Service and Repair
Master Cylinder Overhaul
Non-ABS
Disassembly Procedure
Caution: Wear safety glasses in order to avoid eye damage.
Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.
Caution: Refer to Brake Fluid Caution in Service Precautions.
Notice: Refer to Filling the Master Cylinder Notice in Service Precautions.
Notice: Refer to Honing The Master Cylinder Bore Notice in Service Precautions.
Notice: Refer to Master Cylinder Body Notice in Service Precautions.
1. Remove the reservoir (3) from the master cylinder (5). Refer to Master Cylinder Reservoir Replacement (1.6L Non-ABS) or Master Cylinder
Reservoir Replacement (1.6L ABS/2.0L ABS/2.0L Non-ABS).
2. Remove the master cylinder from the booster. Refer to Master Cylinder Replacement (Non-ABS) or Master Cylinder Replacement (ABS).
3. Remove the snap ring (1) from the master cylinder (2).
4. Remove the plate.
5. Remove the piston guide with the O-rings.
6. Remove the piston stopper.
7. Pull the primary piston assembly carefully from the master cylinder in order to prevent damage to the inside of the cylinder wall.
8. Remove the primary piston cup.
9. Remove the piston stopper bolt and the washer from the master cylinder.
