Tracker 2WD L4-2.0L VIN C (1999)
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Insert the Weather Pack(R) terminal removal tool into the front (mating end) of the connector cavity until it rests on the cavity shoulder (1).
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Gently pull on the wire to remove the terminal through the back of the connector (2).
IMPORTANT: Never use force to remove a terminal from a connector.
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Inspect the terminal and connector for damage. Repair as necessary. Refer to Repairing Connector Terminals. See: Connector
Repairs/Repairing Connector Terminals
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Reform the lock tang (2) and reset terminal in connector body.
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Close secondary locks and join connector halves.
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Verify that circuit is complete and working satisfactorily.
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Perform system check.
Repairing Connector Terminals
Use the following repair procedures in order to repair the following:
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Push to Seat terminals
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Pull to Seat terminals
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Weather Pack® terminals
Some terminals do not require all of the steps shown.
Skip the steps that do not apply for your immediate terminal repair. The J 38125-B Terminal Repair Kit contains further information.
1. Cut off the terminal between the core and the insulation crimp. Minimize any wire loss. For Weather Pack(R) terminals, remove the seal.
2. Apply the correct seal per gauge size of the wire. For Weather Pack(R) terminals, slide the seal back along the wire in order to enable insulation
removal.
3. Remove the insulation.
4. For Weather Pack(R) terminals only, align the seal with the end of the cable insulation.
5. Position the strip in the terminal.
For Weather Pack(R) terminals, position the strip and seal in the terminal.
6. Hand crimp the core wings.
7. Hand crimp the insulation wings.
For Weather Pack(R) terminals, hand crimp the insulation wings around the seal and the cable.
8. Solder all of the hand crimp terminals.
Measuring Voltage
NOTE: Refer to Test Probe Notice in Cautions and Notices.
The following procedure measures the voltage at a selected point in a circuit.
1. Disconnect the electrical harness connector for the circuit being tested, if necessary.
2. Enable the circuit and/or system being tested. Use the following methods:
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Turn ON the ignition, with the engine OFF.
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Turn ON the engine.
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Turn ON the circuit and/or system with a scan tool in Output Controls.
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Turn ON the switch for the circuit and/or system being tested.
3. Select the V (AC) or V (DC) position on the DMM.
4. Connect the positive lead of the DMM to the point of the circuit to be tested.
5. Connect the negative lead of the DMM to a good ground.
6. The DMM displays the voltage measured at that point.
Measuring Voltage Drop
NOTE: Refer to Test Probe Notice in Cautions and Notices.
