Replacing Brake Hoses on Tracker 4WD V6-25L VIN 4 (2001)
Brake Hose/Line: Service and Repair
Brake Pipe Replacement
Brake Pipe Replacement
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Tools Required
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J29803-A ISO Flaring Kit
Caution: Always use double walled steel brake pipe when replacing brake pipes. The use of any other pipe is not recommended and may
cause brake system failure. Carefully route and retain replacement brake pipes. Always use the correct fasteners and the original location for
replacement brake pipes. Failure to properly route and retain brake pipes may cause damage to the brake pipes and cause brake system
failure.
Notice: Do not use single lap flaring tools. Double lap flaring tools must be used to produce a flare strong enough to hold the system pressure. Using
single lap flaring tools could cause system damage.
1. Obtain the recommended tubing and steel fitting nuts of the correct size. Outside diameter tubing is used in order to specify the size.
2. Cut the tubing to length. In order to determine the correct length, measure the old pipe using a string and adding 3 mm (1/8 inch) for each ISO
flare.
3. Before starting the flare, install the fittings on the tubing.
4. Chamfer the inside and outs de diameter of the pipe with the de-burring tool.
5. Remove all traces of lubricant from the brake pipe and the flaring tool.
6. Clamp the flaring tool body in a vise.
7. Select the correct size collet and forming mandrel (3) for the pipe size used.
8. Insert the proper forming mandrel into the tool body.
9. While holding the mandrel in place with a finger, thread the forcing screw until the screw makes contact with the forming mandrel and begins to
move the forming mandrel.
10. When contact is made with the forming mandrel, turn the forcing screw back one complete turn.
