Venture AWD V6-3.4L VIN E (2004)
Fuel Tank Unit: Service and Repair
FUEL SENDER ASSEMBLY REPLACEMENT
TOOLS REQUIRED
J 39765 Fuel Sender Lock Nut Wrench
REMOVAL PROCEDURE
NOTE: Do Not handle the fuel sender assembly by the fuel pipes. The amount of leverage generated by handling the fuel pipes could damage the
joints.
1. Remove the fuel tank.
2. Clean all of the fuel pipe connections, all of the hose connections, and all of the areas surrounding the connections before disconnecting the
connections in order to avoid possible contamination of the fuel system.
3. Disconnect the quick-connect fittings at the fuel sender assembly.
4. Use the J 39765 in order to remove the fuel sender assembly retaining ring.
CAUTION: Drain the fuel from the fuel sender assembly into an approved container in order to reduce the risk of fire and personal injury.
Never store the fuel in an open container.
5. Remove the fuel sender assembly and the seal from the fuel tank.
6. Discard the fuel sender assembly seal.
7. Clean the fuel sender assembly sealing surfaces.
INSTALLATION PROCEDURE
CAUTION: In order to reduce the risk of fire and personal injury that may result from a fuel leak, always replace the fuel sender gasket
when reinstalling the fuel sender assembly.
1. Position the new fuel sender assembly seal on the fuel tank.
IMPORTANT: Care should be taken not to fold over or twist the fuel pump strainer when installing the fuel sender assembly, as this will restrict fuel
flow. Also, ensure that the fuel pump strainer does not block full travel of float arm.