Aspen 4WD V8-5.7L Hybrid (2009)
5. Standing outside the vehicle (one side at a time with one hand supporting the front corner of the glass panel) lift the front glass panel corner (3)
until it is between flush and slightly under flush 0.00 to - 1.75 (.068 inches) mm with the front roof corner (2). User your free hand to snug up the
glass bolt with sufficient force (finger tight) that the weight of the glass panel corner is supported. Repeat this process on the other side of the
vehicle.
6. Move to the rear of the sunroof glass panel. Standing outside of the vehicle (one side at a time with one hand supporting the rear corner of the
glass panel) lift the rear glass panel corner (3) until it is between flush and slightly over flush 0.00 to +1.75mm (.068 inches) with the rear roof
corner (2). Use your free hand to snug up the glass bolt with sufficient force (finger tight) that the weight of the glass panel corner is supported.
Repeat this process on the other side of the vehicle.
7. Check the flushness of the glass panel in the corners with a business card (1) (or other straight edged tool that won't scratch the glass or roof) held
at a 45 degree angle to the vehicle's for/aft centerline. The preferred glass panel placement for blockage of wirer/air leaks is flush at all the corners.
If this is not possible, adjust the glass panel's vertical placement within the tolerance ranges described above towards the flush position.
8. If the glass panel's vertical position needs to be adjusted, loosen the bolt at the corner and make the necessary adjustments. Tighten the bolt before
moving onto the next corner.
9. Once the proper glass position has been achieved, tighten the six glass panel attaching screws to 3.5 Nm (31 in. lbs.).
10. Check for proper fit. If not OK, repeat glass panel adjustment.
