Cirrus V6-2.5L VIN H (1995)
1.
Inspect the front surface of the master cylinder for a bottom code of 3895 as shown in figure 1 (the letter code is not important for this service).
Note:
ABS brake systems have TWO master cylinder brake tubes
If the master cylinder has a code of 3895, replace the primary piston as instructed in section "B" (verify that the vehicle has not already been
repaired by using DIAL System Function 70 or VIP). If the master cylinder has any other bottom code piston replacement is not required. Proceed
to section "C". Install HCU Reinforcement Plate and Inject Grease.
B. Replace Master Cylinder Primary Piston
1.
Clean master cylinder and attaching area of power brake booster with Mopar Glass Cleaner PN 4318014.
2.
2.4L engine equipped vehicles: Remove the air cleaner resonator/housing for greater access to master cylinder.
3.
Speed control equipped vehicles: Remove mounting nuts and set speed control servo aside for greater access to master cylinder.
4.
Disconnect wiring to master cylinder reservoir brake fluid level switch.
5.
Disconnect the primary and secondary brake tubes from master cylinder. Install provided plugs into master cylinder outlet ports and cap the brake
tubes.
Note:
DO NOT allow brake fluid to drip or spill on painted surfaces as this may damage paint
6.
Remove the two nuts attaching the master cylinder to the brake booster. Slide the brake tube mounting bracket from the inboard master cylinder
mounting stud and slide master cylinder off the brake booster mounting studs.
7.
Drain brake fluid from the master cylinder reservoir.
8.
Clamp master cylinder in a vice at the mounting flange area. Thoroughly clean master cylinder and reservoir with Mopar Glass Cleaner PN
4318014 and wipe with a clean cloth.
Caution:
DO NOT use this cleaner on any internal master cylinder components or on the master cylinder piston bore.
9.
Using a screw driver, pry away from the fluid level switch and remove reservoir from master cylinder as shown in Figure 2. Be careful not to
damage the fluid level switch and KEEP MASTER CYLINDER CLEAN AT ALL TIMES.
