Crossfire SRT-6 V6-3.2L SC VIN N (2005)
Braking Sensor/Switch: Service and Repair
TRAVEL SENSOR
REMOVAL
WARNING: THE DIAPHRAGM TRAVEL SENSOR SEALING RING MAY BE SUCKED INTO THE BRAKE BOOSTER IF VACUUM
IS PRESENT. IF THIS HAPPENS, THE BRAKE BOOSTER MUST BE REPLACED.
1. Operate the brake pedal several times until the vacuum in the brake booster is reduced.
2. Unplug the BAS diaphragm travel sensor harness connector.
3. Remove the locking ring (1) by using a suitable pick tool to lift the locking ring up and off the BAS diaphragm travel sensor.
4. Pull the BAS diaphragm travel sensor out of the brake booster.
5. Remove the O-ring from the BAS diaphragm travel sensor.
INSTALLATION
1. Insert a new O-ring into the groove in the brake booster and ensure that it is correctly seated.
2. Rub some soapy water onto the front of the diaphragm travel sensor so that the O-ring does not bind when inserted.
3. Replace locking ring (1) and ensure that it is correctly seated.
4. Connect the electrical harness connector to the travel sensor.
