Lebaron Coupe L4-135 2.2L SOHC Turbo VIN A FI (1989)
Exhaust Manifold: Service and Repair
Turbo Engines
Fig. 3 Manifold Torque Specifications. 1989-90 Turbocharged Engine
1.
Disconnect battery and drain cooling system.
2.
Disconnect and remove air cleaner assembly.
3.
Remove throttle body, then disconnect PCV and all hoses and throttle linkages from manifolds.
4.
Remove fuel injector rail.
5.
Remove front engine mount through bolt and rotate engine forward away from cowl.
6.
Remove coolant and oil lines from turbocharger, then remove wastegate rod-to-gate retaining clip.
7.
Remove turbo retaining nuts, then disconnect oxygen sensor electrical connector and vacuum lines.
8.
Raise and support vehicle, then remove the right front wheel and tire assembly.
9.
Remove turbo to block support bracket, then the driveshaft assembly.
10.
Separate oil drain back tube from turbo housing and remove fitting.
11.
Disconnect exhaust pipe from turbo, then the remaining turbo to manifold retaining nut.
12.
Remove lower coolant line and inlet fitting, then remove turbocharger.
13.
Remove eight intake manifold screws and washers, then the intake manifold.
14.
Remove eight exhaust manifold retaining nuts, then the exhaust manifold.
15.
Reverse procedure to install, noting the following:
a. Use new manifold gaskets.
b. Use anti-seize compound on all threads.
c. Torque bolts and nuts to proper specifications.
