PT Cruiser L4-2.4L Turbo (2009)
Fuel Level Sensor: Service and Repair
Fuel Pump Module - Removal
REMOVAL
WARNING: Risk of injury to eyes and skin from contact with fuel, Wear protective clothing and eye protection. Risk of poisoning from
inhaling and swallowing fuel. Pour fuel only into appropriately marked OSHA approved containers. Failure to comply may result
in serious or fatal injury.
1. Remove fuel filler cap and perform Fuel System Pressure Release procedure, See: Fuel Delivery and Air Induction/Fuel Filter/Fuel Pressure
Release/Service and Repair.
2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
3. Remove the negative battery cable.
4. Raise vehicle and support.
5. Remove fuel tank, See: Fuel Delivery and Air Induction/Fuel Tank/Service and Repair/Removal and Replacement/Fuel Tank - Removal.
CAUTION: Clean top of fuel tank around the fuel pump module to remove loose dirt and debris. Failure to clean the fuel tank properly can
cause dirt and debris in enter and the fuel system causing damage to the fuel system and/or engine components.
6. Disconnect fuel filter lines from fuel pump module.
CAUTION: Mark the position of the fuel pump module on the top of the fuel tank prior to removal. The pump has to be properly aligned in
the tank for the fuel gauge to work properly.
7. Using Special Tool #9340, remove lock ring to release pump module.
WARNING: The fuel reservoir of the fuel pump module does not empty out when the tank is drained. The fuel in the reservoir may spill out
when the module is removed. Use caution to avoid personal injury.
