PT Cruiser L4-2.4L Turbo VIN G (2004)
(19) Remove three mounting bolts securing power steering pump in place (Fig. 20).
(20) Remove 2 bolts securing stamped steel support bracket to engine block (Fig. 21). Remove bracket.
Fig. 21 Bracket Mounting To Engine - 2.4L Turbo
(21) Remove power steering pump with pulley and reservoir attached.
INSTALLATION - 2.4L TURBO
(1) Using a lint free towel, wipe clean open power steering pressure hose end and power steering pump pressure port. Replace any used 0-rings
with new. Lubricate 0-ring with clean power steering fluid.
(2) Install power steering pump with pulley and reservoir into its mounting area in same fashion it was removed.
(3) Place pump in mounting position with stamped steel support bracket behind it. Install three pump mounting bolts through bracket and pump,
into threaded engine cover (Fig. 20). DO NOT TIGHTEN BOLTS AT THIS TIME.
(4) Install two bolts fastening support bracket to engine block (Fig. 21). Tighten two bolts to 54 N.m (40 ft. lbs.) torque.
(5) Tighten three pump mounting bolts previously installed (Fig. 20) to 28 N.m (250 in. lbs.) torque.
(6) Thread pressure hose tube nut into pump pressure fitting (Fig. 19). Tighten tube nut to 32 N.m (24 ft. lbs. torque.
(7) Install fluid return hose onto power steering fluid reservoir return fitting (Fig. 19). Expand hose clamp and slide it over hose and pump return
fitting. Secure clamp once it is past bead formed into fluid reservoir fitting.
(8) Position radiator fan and install two upper and two side mounting screws (Fig. 16). Tighten screws to 6 N.m (55 in. lbs.) torque.
(9) Position cooling module back into its lower mounts.
(10) Clean and inspect or replace upper radiator hose inlet neck 0-ring, then install inlet neck to radiator (Fig. 18). Install 2 mounting screws.
(11) Install radiator closure panel and fasten it in place (Fig. 10).
(12) Install ambient temperature sensors on radiator closure panel (Fig. 17).
(13) Install hood-opening weather-strip across radiator closure panel.
(14) Install grille on front of vehicle (Fig. 8).
(15) Raise vehicle.
(16) Install accessory drive belt. See: Engine, Cooling and Exhaust/Engine/Drive Belts, Mounts, Brackets and Accessories/Drive Belt
(17) Install accessory drive belt splash shield.
(18) Install two remaining lower fan mounting screws (Fig. 16). Tighten screws to 6 N.m (55 in. lbs.) torque.
(19) Connect radiator fan wiring connector (Fig. 15).
(20) Install right front tire and wheel assembly. Install and tighten wheel mounting nuts to 135 N.m (100 ft. lbs.) torque.
(21) Lower vehicle.