Town & Country LWB AWD V6-3.8L VIN L (2000)
Trim Panel: Procedures
STANDARD PROCEDURE - PLASTIC BODY PANEL REPAIR
Fig. 1
Resin Transfer Molded (RTM) body panels are reinforced with a continuous fiberglass mesh. Epoxy resin is injected into a gel-coated and fiberglass
lined mold to form a body panel. Sheet molded compound SMC) body panels are constructed with fiberglass strands usually 1 inch or shorter, epoxy
resin formed into sheet stock and pressed in mold flowing material to form a sheet molded compound (SMC) body panel. RTM and SMC body panels
can be repaired with epoxy adhesive after market products. Refer to instructions provided by the manufacturer of products being used to repair RTM or
SMC. Daimler Chrysler Corporation recommends that a trained automotive body technician perform body panel repair procedures (Fig. 1).
SAFETY PRECAUTION AND WARNINGS
WARNING: EYE PROTECTION SHOULD BE USED WHEN SERVICING RTM AND SMC COMPONENTS. PERSONAL INJURE CAN
RESULT. USE AN OSHA APPROVED BREATHING DEVICE WHEN MIXING EPOXY, GRINDING RTM AND SMC, AND SPRAYING
PAINT OR SOLVENTS IN A CONFINED AREA. PERSONAL INJURY CAN RESULT. AVOID PROLONGED SKIN CONTACT WITH
EPOXY RESIN, PETROLEUM, OR ALCOHOL BASED SOLVENTS. PERSONAL INJURY CAN RESULT.DO NOT VENTURE UNDER A
HOISTED VEHICLE THAT IS NOT PROPERLY SUPPORTED ON SAFETY STANDS. PERSONAL INJURY CAN RESULT.
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When holes must be drilled or cut in body panels, verify locations of internal body components and electrical wiring. Damage to vehicle can result.
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Do not use abrasive chemicals or compounds on undamaged painted surfaces around repair areas. Damage to finish can result.
Fig. 2
If it is required to section a large panel for an SMC or RTM repair, it will be necessary to reinforce the panel with epoxy structural adhesive (rigid repair
adhesive) (Fig. 2). To bond two plastic panels together, a reinforcement must overlap both panels. The panels must be "V'd" at a 20 degree angle. The
area to be reinforced should be washed, then sanded. Be sure to wipe off any excess soap and water when finished. Lightly sand or abrade the plastic
with an abrasive pad or sandpaper. Blow off any dust with compressed air or wipe with a clean dry rag.
