Town & Country LWB FWD V6-3.3L VIN G Flex Fuel (1999)
Retaining Pin Installed On Brake Pedal Pin
4. Install vacuum booster input rod on brake pedal pin and install a NEW retaining clip.
5. Connect the vacuum hose on the check valve in the power brake vacuum booster.
6. Install EGR Valve and vacuum transducer on the intake manifold. Install and tighten the 2 EGR valve mounting bolts to a torque of 22 Nm (200
inch lbs.).
CAUTION:
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The master cylinder is used to create the seal for holding vacuum in the vacuum booster. The vacuum seal on the master cylinder MUST be
replaced with a NEW seal whenever the master cylinder is removed from the vacuum booster.
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When removing the vacuum seal from the master cylinder do not use a sharp tool.
7. Using a soft tool such as a trim stick, remove the vacuum seal from the master cylinder mounting flange.
Vacuum Seal Installed On Master Cylinder
8. Install a NEW vacuum seal on mounting flange of the master cylinder.
9. Position master cylinder on studs of vacuum booster, aligning push rod on vacuum booster with master cylinder piston.
10. Install the 2 nuts mounting the master cylinder to the vacuum booster. Tighten both mounting nuts to a torque of 25 Nm (225 inch lbs.).
11. Install the wiper module drain hose on the wiper module. Install the tie strap attaching the wiper module drain hose to brake tube at the master
cylinder. Tie strap should be loosely tightened so as not to collapse the wiper module drain hose.
12. Install the wiring harness connector on the brake fluid level sensor in the master cylinder fluid reservoir.
13. Install the throttle body and throttle cable bracket on the intake manifold. Install the 2 bolts attaching the throttle body to the intake manifold and
tighten to a torque of 25 Nm (225 inch lbs.) Install clip attaching the wiring harness to the throttle cable bracket.
14. Install the wiring harness connectors on the throttle position sensor and the AIS motor on throttle body.
15. Install the wiring harness connector on the EGR valve transducer.
16. Install the battery tray. Install the 2 bolts and the nut attaching the battery tray to the vehicle. Tighten the 2 bolts and the nut to a torque of 14 Nm
(125 inch lbs.).
17. If vehicle is equipped with speed control, install the speed control servo and bracket on the battery tray. Install and securely tighten bolt attaching
bracket to battery tray.
