Voyager V6-3.0L VIN 3 (2000)
CAUTION: The master cylinder is used to create the seal for holding vacuum in the power brake vacuum booster. The vacuum seal on the master
cylinder MUST be replaced with a NEW seal whenever the master cylinder is removed from the power brake vacuum booster.
CAUTION: When removing the vacuum seal from the master cylinder do not use a sharp tool.
6. Using a soft tool such as a trim stick, remove the vacuum seal from the master cylinder mounting flange.
7. Install a NEW vacuum seal on mounting Range of master cylinder assembly.
8. Position master cylinder on studs of power brake booster, aligning push rod on power brake vacuum booster with master cylinder push rod.
9. Install the 2 master cylinder to power brake unit mounting nuts. Tighten both mounting nuts to a torque of 25 Nm (225 inch lbs.).
10. Install the wiper module drain hose on the wiper module. Install the tie strap attaching the wiper module drain hose to brake tube at the master
cylinder. Tie strap should be loosely tightened so as not to collapse the wiper module drain hose.
11. Install the wiring harness connector on the brake fluid level sensor in the master cylinder fluid reservoir.
12. Install the battery tray in the vehicle. Install the 2 bolts and the nut attaching the battery tray to the vehicle. Tighten the 2 bolts and the nut to a
torque of 14 Nm (125 inch lbs.).
13. If vehicle is equipped with speed control, install the speed control servo and bracket on the battery tray. Install and securely tighten bolt attaching
bracket to battery tray.
14. If vehicle is equipped with speed control, install the wiring harness connector on the speed control servo. Then connect the vacuum lines onto the
speed control servo and vacuum reservoir on battery tray.
15. Install the air inlet resonator and hoses as an assembly on the throttle body and air cleaner housing. Securely tighten the hose clamp at the air
cleaner housing and throttle body.
16. Install the battery and the battery thermal guard.
17. Install the battery cables on the battery.
18. Check the operation of the stop lamp switch and adjust if necessary.
