2500 4x2 Pickup V8-360 5.9L Magnum (1996)
INSTALLATION
1. Position crankshaft position sensor to engine and install mounting bolts. Tighten bolts to 8 N.m (70 in. lbs.) torque.
2. Connect main harness electrical connector to sensor.
3. Clean the EGR tube and exhaust manifold (at EGR tube mounting point) of any old gasket material.
4. Install a new gasket to exhaust manifold end of EGR tube and install EGR tube to both manifolds. Tighten mounting nut at intake manifold.
Tighten 2 mounting bolts at exhaust manifold to 23 N.m (204 in. lbs.) torque.
5. Coat the threads of the oil pressure sending unit with thread sealant. Do not allow any of the thread sealant to get into the sending unit opening, or
the opening at the engine. Install sending unit to engine and tighten to 14 N.m (130 in. lbs.) torque. Install electrical connector to sending unit.
6. Clean the intake manifold and EGR valve of any old gasket material.
7. Install a new EGR valve gasket at intake manifold.
8. Install EGR valve to intake manifold. Tighten 2 bolts to 23 N.m (200 in. lbs.) torque.
9. Position EGR valve control and install its electrical connector. Connect hoses between EGR valve and EGR valve control. Connect hose between
main vacuum harness and control valve.
10. Install spark plug cable loom and spark plug cables to valve cover mounting stud.
11. Install the air cleaner housing and plastic air intake tube.
