2500 4x4 Pickup L6-359 5.9L DSL Turbo (1995)
12.
Install a new outer seal into the machined shoulder on the thermostat housing (Refer to Figures 2 and 3).
13.
Install new thermostat into the machined shoulder next to the outer seal. Note the direction of the thermostat from Figures 2 and 3.
14.
Position the inner thermostat seal with the shoulder towards the thermostat housing.
15.
Install the thermostat, lift bracket, seals and housing to the engine as an assembly. Install and tighten the mounting bolts to 24 N-m (18 ft.lbs.),
torquing the short bolt first and then the two longer bolts.
16.
Position the generator to the thermostat housing. Install and tighten mounting bolts to 24 N-m (18 ft.lbs.). Tighten the pivot bolt to 43 N-m (32
ft.lbs.).
17.
Install the check valve hose and hose clamp at the thermostat housing.
18.
Install the upper radiator hose and clamps to the thermostat housing and to the radiator.
19.
Install the accessory drive belt.
20.
Connect negative battery cables to both batteries.
21.
Fill the cooling system and check for leaks.
22.
Program the radio and set the clock to the correct time.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation No:
07-40-01-90
0.6 Hrs.
FAILURE CODE: P8 - New Part
