2500 4x4 Pickup V8-5.2L CNG VIN T (1996)
1/4" X 0.553" RIVET (IDENTIFICATION "B" ON FIGURE 1). IF IT IS NOT USED THE CARPET IN THE CAB WILL BE DAMAGED.
11.
With the drill stop in place, drill the first of six 1/4" holes around the seat attachment bolt on the passenger side of the cab (Figure 1 -
Identification B2).
12.
Apply RTV sealant (P/N 82300234) to the first hole and install a 1/4" x 0.553" rivet (P/N 6033688). Complete this step by drilling, applying
sealant, and installing one rivet at a time for the remaining five holes.
13.
With the drill stop in place, drill the first of six 1/4" holes around the seat attachment bolt on the drivers side of the cab (Figure 1 - Identification
B3).
14.
Apply the sealant to the first hole and install a 1/4" X 0.553" rivet (P/N 6033688). Complete this step by drilling, applying sealant, and installing
one rivet at a time for the remaining five holes.
15.
Fabricate a second tubing (5/16" copper) so that when the drill bit is chucked in the drill motor, there will only be 3 mm (1/8") of the bit exposed.
Use this drill stop for the remaining holes.
16.
With the second drill stop (3 mm or 1/8") in place, drill the first of seven 1/4" holes around the perimeter of the W-shaped reinforcement on the
passenger side of the cab (Figure 1 - Identification Al).
17.
Apply sealant to the first hole and install a 1/4" X 0.502" rivet (P/N 6034573). Complete this step by drilling, applying sealant, and installing one
rivet at a time for the remaining six holes.
18.
With the second drill stop (3 mm or 1/8") in place, drill the first of seven 1/4" holes around the perimeter of the W-shaped reinforcement on the
drivers side of the cab Figure 1 - Identification A2).
19.
Apply sealant to the first hole and install a 1/4" X 0.502" rivet (P/N 6034573). Complete this step by drilling, applying sealant, and installing one
rivet at a time for the remaining six holes.
20.
Apply a 1/4" bead of RTV sealant (P/N 82300234) to the W-shaped reinforcement where the heat shield mates to it to prevent rattling.
21.
Install the heat shield in the same position as it was removed from.
22.
Install vapor canister.
23.
Lower the cab.
CAUTION:
NEW CAB CHASSIS BOLTS (PIN 6501557) MUST BE USED WHEN INSTALLING THE CAB.
24.
Install new cab bolts (P/N 6501557) in the 4 rear cab chassis mounts and torque to 80 Nm (60 ft-lbs). Refer to page 13-22 of the 1995 Ram Truck
Service Manual (Publication No. 81-370-5108) for further information if needed.
25.
Remove and discard the front 2 cab chassis bolts and replace them with 2 new bolts (P/N 6501557) and torque to 80 Nm (60 ft-lbs).
POLICY: Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation No:
13-01-00-92
2.2 Hrs.
FAILURE CODE:
P8 - New Part
