3500 4x2 Pickup V8-360 5.9L Magnum (1994)
Intermediate Shaft Selective Spacer Location
2. Install selective spacer in groove on intermediate shaft, just rearward of shaft rear splines, Fig. 11.
3. Install overdrive piston thrust plate on piston hub, then coat thrust plate with petroleum jelly.
4. Install thrust bearing in sliding hub. Coat thrust bearing with petroleum jelly to hold in position.
5. Carefully raise overdrive unit and slide onto intermediate shaft, then insert parking rod in reaction plug.
6. Care must be taken not to tilt unit as this could cause the carrier and overrunning clutch splines to rotate out of alignment. If this should occur, it
will be necessary to remove overdrive unit and align using tool No. 6227-2, or equivalent.
7. Align slip fit governor tubes and push unit forward until it contacts transmission case.
8. Install overdrive unit attaching bolts, then tighten in crisscross pattern to specifications.
9. Install the crossmember.
10. Install distance sensor and speedometer adapter. Index speedometer adapter.
11. Align and install propeller shaft.
12. Fill transmission to proper level with correct type of fluid.
