Caravan L4-2.4L VIN B (2003)
14. Remove the front adjuster nut and the lower pivot bolt attaching power steering pump bracket to cast bracket.
15. Remove the drive belt from the power steering pump pulley.
16. Remove the power steering pump and the front bracket from the cast bracket on the engine as an assembly through the exhaust tunnel.
17. Remove the 3 bolts attaching the front bracket to the power steering pump and separate the power steering pump from the front bracket.
18. If the power steering pump pulley needs to be transferred, Refer to PUMP - DISASSEMBLY.
INSTALLATION
1. Install power steering pump back in vehicle using the reverse order of its removal through the exhaust tunnel of the vehicle.
2. Install the power steering pump on its cast mounting bracket, then install the nut and bolt attaching the front bracket to the cast bracket. Do not
fully tighten at this time.
3. Install the rear nut.
4. Install the power steering pump drive belt on pulley and adjust.
5. Tighten the two adjustment slot bolts and the one pivot bolt to 54 Nm (40 ft. lbs.) torque.
6. Install the accessory drive splash shield.
NOTE: Before installing power steering fluid pressure hose on power steering pump, inspect the O-ring on the pressure hose for damage and
replace if necessary.
7. Install the power steering fluid pressure line onto the output fitting of the power steering pump. Tighten the pressure line to pump fitting tube nut
to a torque of 31 Nm (275 in. lbs.).
8. Install the power steering fluid low pressure return hose on the power steering pump low pressure fitting. Be sure hose clamps are properly
reinstalled.
9. Install the power steering fluid supply hose on the power steering pump fluid fitting. Be sure hose is clear of accessory drive belts all hose clamps
are properly reinstalled.
CAUTION: Heat sleeve must cover entire rubber portion of return hose to ensure desired thermal protection from exhaust.
10. Properly position the protective heat sleeve over the power steering return hose. Securely tie strap the heat sleeve to the power steering hose to
keep in it's proper position.
11. Install the exhaust system. Install all exhaust system isolators/hangers on the exhaust system brackets, then the four bolts and flag nuts.
12. Connect the oxygen sensor wiring harness to the vehicle wiring harness.
13. Lower vehicle.
14. Connect the negative battery cable on the negative battery post.
15. Perform the POWER STEERING PUMP INITIAL OPERATION procedure to properly fill and bleed the power steering system.
16. Inspect for leaks.
