Caravan FWD V6-3.3L VIN 3 Flex Fuel (2001)
Inspect exhaust manifolds for damage or cracks and check distortion of the cylinder head mounting surface and exhaust crossover mounting surface
with a straightedge and thickness gauge.
Manifold surface flatness limits should not exceed 1.0 mm (0.039 inch).
INSTALLATION
1. Position exhaust manifold on cylinder head and install bolts to center runner (cylinder #3) and initial tighten to 2.8 Nm (25 inch lbs.).
2. Using a new gasket, attach crossover pipe to exhaust manifold and tighten bolts to 41 Nm (30 ft. lbs.).
NOTE: Inspect crossover pipe fasteners for damage from heat and corrosion. The cross-over bolts are made of a special stainless steel alloy. If
replacement Is required, OEM bolts are highly recommended.
3. Install the remaining manifold attaching bolts. Tighten all bolts to 23 Nm (200 inch lbs.).
4. Position the power steering pump support strut and install upper bolt.
5. Install heat shield and attaching screws.
6. Install and connect upstream oxygen sensor.
7. Raise the vehicle.
8. Attach catalytic converter pipe to exhaust manifold using new gasket and tighten bolts to 37 Nm (27 ft. lbs.).
9. Connect downstream oxygen sensor connector.
10. Tighten the power steering pump support strut lower bolt.
11. Install the belt splash shield and lower the vehicle.
12. Install the wiper module.
13. Connect battery negative cable.
