Challenger V8-5.7L (2010)
Fuel Level Sensor: Service and Repair
Fuel Pump Module - Removal
REMOVAL
WARNING: The fuel system is under constant high pressure even with engine off. Until the fuel pressure has been properly released from the
system, do not attempt to open the fuel system. Do not smoke or use open flames/sparks when servicing the fuel system. Wear
protective clothing and eye protection. Make sure the area in which the vehicle is being serviced is in a well ventilated area and
free of flames/sparks. Failure to comply may result in serious or fatal injury.
WARNING: No sparks, open flames or smoking. Risk of poisoning from inhaling and swallowing fuel. Pour fuel only into appropriately
marked OSHA approved containers. Wear protective clothing. Risk of injury to eyes and skin from contact with fuel.
1. Perform the fuel pressure release procedure See: Fuel Delivery and Air Induction/Fuel Filter/Fuel Pressure Release/Service and Repair.
CAUTION: If the electric fuel pump module is not operating or the fuel level sending unit is not operating and the fuel level cannot be
determined, the fuel tank must be removed prior to draining. If the fuel level is above 5/8 of a tank and the fuel pump module
lock-ring is removed, fuel will spill into the interior of the vehicle
2. If required, perform the draining fuel tank procedure See: Fuel Delivery and Air Induction/Fuel Tank/Service and Repair/Procedures
3. Disconnect the negative battery cable.
4. Push the rear lower seat cushion up and back and remove the seat cushion.
5. Fold back the foam pad covering the fuel pump module plastic access covers.
