Charger V6-3.5L (2009)
Catalytic Converter: Service and Repair
Catalytic Converter - Installation
Right Hand Catalytic Converter
RIGHT HAND CATALYTIC CONVERTER
1. Install catalytic converter (3) onto exhaust manifold ball flange. Only finger tighten nuts at this time.
2. Install muffler and resonator assembly See: Muffler/Service and Repair/Installation.
3. Install bolts and cross brace (3). Tighten bolts to 55 Nm (40 ft. lbs.).
4. Tighten manifold ball flange nut to 12 Nm (106 in. lbs.).
5. Check clearance between exhaust system module and fuel tank. Clearance is 14mm (.55 in.) for 5.7/6.1L engine and 16mm (.62 in.) for 2.7/3.5L
engine.
6. Check clearance at rear tunnel reinforcement. Clearance is 15 - 20mm (.59 -.78 in.).
7. Adjust clearance as necessary.
