Colt L4-1410cc 1.4L SOHC (1984)
support. Install clip B and inner and outer clips in proper directions.
3.
Install caliper, then stopper plug and retainer clip.
Two Piece Pin Type Caliper
Fig. 1 Two piece pin type caliper exploded view
BRAKE PAD REMOVAL
1.
Remove the wheel.
2.
Remove the protector, by prying up the edge of the clip at the center of the pad protector with a screwdriver.
3.
Holding the center of the M-clip with fingers, detach the M-clip from the pad and the ends from the retaining pins.
4.
Pull the retaining pins from the caliper assembly and remove the K-spring.
5.
Remove the brake pad assembly by holding the backing plate area of the pad with pliers.
CALIPER REMOVAL
1.
Remove the brake pads as outlined previously.
2.
Remove the brake hose clip from the strut area, then disconnect the brake hose from the caliper.
3.
Remove the caliper assembly by loosening torque plate and adapter mounting bolts.
CALIPER OVERHAUL
1.
Loosen caliper attaching bridge bolts and separate the outer caliper from the inner caliper.
2.
After the removal of the dust seal, remove the piston by applying compressed air at the brake hose fitting. Do not apply high pressure suddenly
since the piston may cause personal injury.
3.
Remove the piston seal, using care not to damage the cylinder.
4.
Clean all parts using clean brake fluid.
5.
Apply rubber grease to the piston seal and apply brake fluid to the cylinder bore. Insert the piston seal into the piston carefully to prevent
distortion.
6.
Whenever the torque plate has been removed from the inner caliper, it is necessary to clean the torque plate shaft and the shaft bore of the caliper
and apply suitable grease to the rubber bushing, wiper seal inner surface and torque plate shaft before assembly. Apply sufficient grease to the
threaded portion of the torque plate shaft.
7.
Tighten the inner and outer caliper bridge bolts to 58-69 ft. lbs.
CALIPER INSTALLATION
1.
Install caliper on adapter.
2.
Torque the caliper assembly (torque plate) to the adapter bolts to 58-72 ft. lbs.
3.
Torque the brake hose to 9-12 ft. lbs.
