D250 3/4 Ton Pickup 2WD L6-225 3.7L VIN H 1-bbl (1983)
yoke and result in propshaft imbalance or knocking of the slip yoke plug.)
9.
Install the boot on the driveshaft and the clamp, using Miller Tool #C-4653 as follows:
a.
Wrap binding strap around boot twice, plus 63 mm (2-1/2 inches).
b.
Pass the strap through the buckle and fold it back about 29 mm (1-1/8 inches) on the inside of the buckle.
c.
Put the strip around the boot with the eye of the buckle toward you. Wrap the strip around the boot once and pass it through the buckle, then
wrap it around a second time also passing it through the buckle.
d.
Fold the strip back slightly to prevent it from slipping backwards.
e.
Open the tool all the way and place strip in narrow slot approximately 13 mm (1/2 inch) from buckle.
f.
Hold the binding strip with the left hand and push the tool forward and slightly upward. Then fit the hook of the tool into the eye of the
buckle.
g.
Tighten the strip by closing the tool handles. Then rotate the tool (handles) downward while slowly releasing the pressure on the tool handles.
Allow the tool (handles) to open progressively. Then open the tool entirely and remove them sideways.
h.
If the strap is not tight enough, re-engage the tool a second or even a third time, always about 13 mm (112 inch) from the buckle. When
tightening always be careful to see that the strap slides in a straight line and without resistance in the buckle, that is without making a fold. An
effective grip will be obtained only by following the above instructions.
10.
Install the slip yoke on the driveshaft. (Make sure universal joints are placed properly.)
11.
Install boot and second clamp on the slip yoke with the splined stub extended approximately 1.5" from the fully collapsed position, and the boot
vented at this position before installing the clamp, using the same procedure as in Step 9.
12.
Install driveshaft in truck.
Road test vehicle to assure that "clunk" or "snap" is corrected.
Advise the customer that it is no longer necessary to lubricate the slip yoke.
POLICY:
Reimbursable within the provisions of the warranty.
TIME ALLOWANCE:
Labor Operation No.
16-30-10-91
0.8 Hrs.
FAILURE CODE:
07 - Binds, Sticks or Seized
