D250 3/4 Ton Pickup 2WD V8-318 5.2L VIN R 4-bbl (1982)
a. Remove disconnect housing cover, then position shift collar onto splined end of inner axle shaft.
b. Install intermediate axle shaft through axle shaft seal. Use caution not to damage seal.
c. Install disconnect housing cover assembly and gasket. Ensure shift fork is guided into groove of shift collar.
d. Install disconnect cover shield and shield attaching bolts. Torque bolts to 10 ft-lbs.
e. Connect vacuum lines and switch electrical connector.
13. Using tools D-122 and C-4171, install new needle bearings into spindle.
14. Fill seal area with NLGI grease or equivalent, and install seal with tools D-155 and C-4171.
15. Install new bronze spacer on axle shaft, install spindle and brake splash shield.
16. Install new nuts and torque to 25-35 ft-lbs.
17. Mount braking disc assembly and outer wheel bearing cone onto spindle.
18. Install wheel bearing nuts and locking washer.
19. Install locking hub assembly.
20. Install brake adapter and torque attaching bolts to 85 ft-lbs.
21. Install the assembled brake caliper assembly.
22. Install the wheel and torque the nuts to 110 ft-lbs. Lower vehicle and test operation.
