Grand Caravan L4-153 2.5L SOHC VIN K TBI (1988)
Shift And Shuttle Valves
CLEANING AND INSPECTION
1. Allow all parts to soak a few minutes in a suitable clean solvent. Wash thoroughly and blow dry with compressed air. Make sure all passages are
clean and free from obstructions.
2. Inspect manual and throttle valve operating levers and shafts for being bent, worn or loose. If a lever is loose on its shaft, it should be replaced. Do
not attempt to straighten bent levers.
3. Inspect all mating surfaces for burrs, nicks and scratches. Minor blemishes may be removed with crocus cloth, using only a very light pressure.
Using a straightedge, inspect all mating surfaces for warpage or distortion. Slight distortion may be corrected, using a surface plate. Make sure all
metering holes in steel plate are open. Using a pen light, inspect bores in valve body for scores scratches, pits and irregularities.
4. Inspect all valve springs for distortion and collapsed coils. Inspect all valves and plugs for burrs, nicks, and scores. Small nicks and scores may be
removed with crocus cloth, providing extreme care is taken not to round off sharp edges. The sharpness of these edges is vitally important because
it prevents foreign matter from lodging between valve and valve body, thus reducing possibility of sticking. Inspect all valves and plugs for
freedom of operation in valve body bores.
5. When bores, valves, and plugs are clean and dry, the valves and plugs should fall freely in the bores. The valve body bores do not change
dimensionally with use. Therefore, a valve body that was functioning properly when vehicle was new, will operate correctly if it is properly and
thoroughly cleaned. There is no need to replace valve body unless it is damaged in handling.
6. Installation is the reverse of removal. Tighten all valve body screws to 5 Nm (40 in.lbs.). Fill transaxle to the proper level with ATF.
