Grand Caravan L4-2.4L DOHC (1996)
Fig 36 Intake Manifold Attaching Points
13. Remove intake manifold screws (Fig. 36).
14. Remove fuel rail attaching bolts.
15. Remove fuel rail. Be careful not to damage the injector 0-rings upon removal from their ports.
INSTALLATION
1. Ensure injector holes are clean. Replace 0-rings if damaged.
2. Lubricate injector 0-rings with a drop of clean engine oil to ease installation.
3. Put the tip of each injector into their ports. Push the assembly into place until the injectors are seated in the ports.
4. Install the fuel rail mounting bolts.
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Tighten bolts to 22 Nm (200 in lb) torque (Fig. 36).
5. Install a new intake manifold gasket.
6. Position intake manifold.
7. Tighten retaining bolts starting at center and progressing outward in both directions to 23 Nm (200 in lb) (Fig. 36).
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Repeat this procedure until all bolts arc at specified torque.
8. Install fuel hose quick connector fitting to chassis tubes.
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Push the fitting onto the chassis tube until it clicks into place.
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Pull on the fitting to ensure complete insertion.
9. Reverse removal procedures Step 2 thru Step 12 for installation.
CAUTION: When using the ASD Fuel System Test, the ASD relay and fuel pump relay remain energized for 7 minutes or until the test is
stopped, or until the ignition switch is turned to the Off position.
10. With the ignition key in ON position, access the DRB scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.
