Grand Caravan L4-2.4L DOHC (1996)
(4-5 Nm).
25.
Insure the seal area of the fuel tank that is to be used is clean and install the fuel pump module into the tank using a new 0-ring seal (P/N
4695227). Make sure the locating tab on the fuel pump module is lined up with the notch on the fuel tank.
26.
Torque the fuel pump module lock nut to 40-45 ft. lbs. (54-61 Nm) using Special Tool 6589.
27.
Attach the fuel filter lines to the fuel pump module by pushing the fittings onto the tubes until the retainers seat. Pull back on the connectors to
make sure they are secure.
NOTE:
IF THE FUEL TANK WAS NOT REPLACED SKIP, TO STEP 30.
28.
Place the revised fuel tank on a transmission jack and slowly raise it into position while feeding the fuel filler vent lines through the frame rail.
Make sure the vent lines are not crossed on top of the fuel tank.
29.
Line up the fuel filler tube hose with the fuel tank inlet neck and push it on.
30.
Raise the tank up to the underbody and install the fuel tank retention straps. Torque the fasteners to 30-50 ft. lbs. (40-68 Nm).
NOTE:
IF THE FUEL TANK WAS NOT REPLACED, SKIP TO STEP 36.
31.
Attach the filler vent lines to the filler tubes by pushing the connectors on until they are seated. Pull back on the connectors to make sure they are
secure.
32.
Torque the fuel filler tube hose clamp at the fuel tank to 25-35 in. lbs. (3-4 Nm).
33.
Push the fuel filter supply line connector onto the steel fuel supply line until it is seated. Pull back on the connectors to make sure they are secure.
34.
Attach the rollover valve harness hose to the steel vent tube at the front of the fuel tank.
35.
Install the fuel filler tube blocker and torque the fasteners to 45-55 in lbs. (5-6 Nm).
36.
Attach the fuel pump module electrical connector.
37.
Lower the vehicle and refuel it with fuel drained into an appropriate holding tank in step 2.
38.
Connect the negative battery cable.
39.
Program the radio station presets and set the clock.
